WHAT IS A TOLERANCE RING?
WHY USE A TOLERANCE RING?

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Appliance

Designers are constantly facing the ever increasing expectations of their customers for more technically advanced, efficient products at lower and lower prices. The incorporation of tolerance rings into the design of the appliance can assist with this challenging target by offering reductions of component manufacturing costs, assembly costs and increased product reliability.

The specific benefits offered by the tolerance ring soon mount up to a significant commercial saving, especially when margins available to OEM manufacturers are under intense pressure.

The scope of applications open to the tolerance ring is literately limited only by the imagination of the design engineer! But by clicking on the menu on the left you can find some examples of applications that are currently in use.

This simple table shows how each benefit offered by the tolerance ring manifests itself in real commercial savings to the manufacturer.

Benefit

Saving

Relaxed machining tolerances of mating components

Reduction or even elimination of secondary ‘finishing’ operations reduces machining costs, production time and opportunity for quality rejects.

Compensation of angular shaft alignment of rotating shafts

Increases appliance / motor life-time and reliability therefore reducing risk of warranty failures

Allows and controls radial movement of ‘floating’ bearings inside electric motor housings

Reduces radial stresses being transmitted from the inner to the outer race of the bearing during thermal expansion of the shaft. This reduction of stresses in the bearing increases the life-time of the bearing and therefore the motor

Reduction of radial forces exerted on outer race of bearing

Reduction of radial loads on outer race of bearing reduces the stress exerted on the rolling elements of the bearing and therefore increases the bearing life-time.

Allows for stiffening of assembly

The ability of the tolerance ring to stiffen any moving assembly allows the design engineer to reduce to a minimum any vibration. This reduction in vibration reduces in service noise levels and also increases product life-time

In line torque overload protection

Protect motors from burnout conditions in the event of a blockage. Also protects equipment users from potentially harmful injuries.

Compensation of thermal expansion rates in dissimilar materials

The use of high expansion housing materials linked to strong drive or bearing materials means that in high temperature range environments the design engineer risks assembly failure. The tolerance rings spring characteristics compensate for this expansion differential and therefore reduces potential assembly failures.

 

 

Click on any application from the list
below for more information:

Domestic
Electric Motor
Industrial

tolerance rings

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Tolerance Rings are radial spring fasteners
that are press fitted between two mating components. This generates a retention force that fixes those components together, whilst also satisfying other functional requirements such as Torque Drive, Overload Protection, NVH Performance and Differential Thermal Expansion.


Fasten annular components
Reduce noise & vibration
Compensating for thermal expansion
Predictable & repeatable slip
Avoid resonance frequencies
Overload protection